Best gun case for air travel

Top 8 Best Gun Case For Air Travel In 2020

It could be that you want to go for a hunting trip with your rifle or you would like to carry your pistol for personal protection. Now you are wondering if you will be allowed to carry the firearm, The good news is that you can carry your gun as checked luggage on a flight. However, you must ensure that the gun is packed as per the TSA specifications.

One of the TSA requirements is that a firearm must be put in a hard-sided case. This is why you need to buy the best gun case for air travel. To help you make the right choice, we have created a list of the top gun cases for air travel.

Best gun case for air travel

After many hours of research, here are my top choices of the best TSA approved gun cases for taking on your flight.

Best pistol case for air travel

1. Case Club 5 Pistol & Accessory

 Case Club 5 Pistol & Accessory

Case Club 5 Pistol & Accessory is a sturdily-made case with ample storage. This firearm case can hold up to 5 pistols, 10 magazines, and silica gel.

It features three layers of precut foam. The foam insert is made of a high-quality polyethylene that can be easily wiped. You can add or remove foam to fit your need. The carryon case also features magazine slots that you can use to keep your gun magazines. On the side is a compartment where you can keep your accessories.

It does come with a silica gel that absorbs water, making the case waterproof. The USA-made case is a bit heavy but this is due to its sturdy construction. The hinges are also well made and will serve the purpose well.


  • Solidly-made
  • Waterproof and dustproof
  • Ample space
  • Secure
  • Lifetime warranty


  • Quite heavy when loaded
  • A bit expensive

This is one of the best TSA approved gun cases. However, it’s a hand pistol cases and is not suitable for snub nose pistols and revolvers. The diced foam of the case tears easily while the case club foam doesn’t absorb liquid or tear easily. While the pistol case is a bit expensive, it will probably last for a lifetime, and is, therefore, worth the money.

2. Condition 1 18″ Medium Waterproof Protective Hard Case

 Condition 1 18

 If you want a sturdy and completely waterproof and dustproof gun case, you should consider the Condition Waterproof Protective Hard Case. It features a water-resistant tongue & seal groove that ensures no water penetration even when dropped 3 feet deep in the water for half an hour.

The firearm safe is made of CN-1 resin that makes it lightweight despite its sturdy construction. The interior foam is easy to work with as it’s completely customizable to fit your needs. The only downside is that it’s a bit thin.  

It does come with latches that work very well. The patented lock will snap easily despite being impact-resistant. The lid is molded on the hinges to ensure that it open at 90 degrees when you want it to remain open.


  • Sturdily-made
  • Lightweight
  • Waterproof
  • A bit roomy
  • Strong
  • Ergonomic rubber handle


  • No padding dividers
  • Inside foam is a bit thin

At the bottom of the case are grooved feet that will help you stack multiple cases and, therefore, save on space when transporting the cases. The ergonomic handle enhances comfort when transporting the gun case. This gun case is TSA-approved. It’s reasonably priced and, therefore, offers good value for money.

3. Daoe NWT110 Lockable Hard Pistol Gun Case

Daoe NWT110 Lockable Hard Pistol Gun Case

If you need a secure but lightweight gun case that makes it easy to customize the inside foam, you should consider the Daoe NWT110 Lockable Hard Pistol Gun Case. At the bottom of this case, there’re two layers of pluckable foam that enables you to customize to meet your requirement.

This TSA-approved case comes with a safety lock that works very well. It also comes with rings that ensure extra security. The gun case has ample storage for a single firearm and about two magazines.

The lockable gun case for airline travel is made of a polypropylene Copolymer that makes it crush resistant and water-resistant. The case can fit scoped and automatic revolvers with barrels measuring around 6 inches.


  • Well made
  • Lightweight
  • Easy to customize the interior foam
  • Compact


  • Hinges are made of plastic
  • Difficult to find a lock that snugs well

With a two-point locking system, Condition 1 is a good choice for your checked luggage. The safety locks work well and you can get added security by using the additional lock rings. It’s advisable to get additional locks to use with the 2 locking holes.  At its price point, this is a good case for transporting pistols.

4. Cedar Mill Fine Firearms – Pistol Gun Case

 Cedar Mill Fine Firearms - Pistol Gun Case

The Cedar Mill Fine Firearms – Pistol Gun Case is another TSA-approved gun case that will easily fit some of the biggest handguns such as the Desert Eagle. It comes with two locking systems that make it extra secure.

This is a sturdy case and you can easily customize the foam to your desired size. The foam is easily available and replacing it shouldn’t be a problem. Therefore, if you would like to change the configuration in the future to fit different accessories, you can easily and cheaply do that.

You should note that it comes with two layers of foam. At the top is an egg crate layer while at the bottom is a pick and pluck layer. The case comes with a handy tool that will help punch out foam to fit whatever firearm you want to store inside.

The gun case is made of Polypropylene that is reinforced with carbon fiber, ensuring that it doesn’t chip, crack, or break when subjected to stress. The strong and durable polymer will flex instead of breaking under pressure. With an IP64 rating, the gun case is water and dust resistant.


  • Water and dust resistant
  • Sturdily-made
  • Impact-resistant
  • Ample size


  • Difficult to pluck the foam
  • Flimsily-made hinges

The gun safe will ensure that your pistol remains safe under a great impact. It comes with a stackable interlocking design that makes it easy to stack several cases on top of one another without sliding.

Best rifle case for air travel

1. Plano All Weather Tactical Gun Case

 Plano All Weather Tactical Gun Case

The Plano All Weather Tactical Gun Case is another gun case that is made of sturdy material and has fairly good foam. The USA-made case comes with lockable latches that are locked in dual stages. The latches of the gun case work well and will hold it firmly when closed. It also comes with a built-in pressure release valve that enables it to withstand the bumping in the air.

It’s easy to remove the foam as long as you take time and avoid rushing through the process.  All you need to do is to press it with your fingers and it will separate from the rest of the surrounding block. Make sure you measure twice before cutting. After you cut the foam, it won’t match again. Within 30 minutes, you should have your rifle and magazine well placed within the foam.


  • Sturdy and durable
  • Easy to tear the foam
  • Locks securely
  • Wheels for portability
  • Good quality latches
  • Ample storage


  • Not weather resistant
  • Doesn’t fit two rifles as described

One of the downsides of the gun case is in its design. The roller wheels take up some of the interior space, compromising on the space for storing a second rifle.  The interior space is still enough to fit a scoped AR with a 22” barrel. However, it will not fit two rifles as the description says.

Overall, this is a gun case that is made of a thick fiber plastic case, with good latches, and locking spots. It has ample storage and a dense, foam making it one of the best lockable gun case for airline travels.

2. Case Club Precision Rifle and AR Rifle Case

 Case Club Precision Rifle and AR Rifle Case

If you are searching for a sturdy RPR case, you should consider the Case Club Precision Rifle and AR Rifle Case. The unit comes with clamp locks and hinges that are solidly made and seals perfectly well. It has interior precut foam that is very accurate. The layout and design of the foam cutout was well thought out and will fit a wide range of precision rifles, bolts, mags, AR-15’s, and other accessories.

The gun safe comes with extra spacing that provides room for a few more accessories. It even comes with a utility knife, desiccant, and box that can help you with the custom fitting and cutting. If you mistakenly cut pieces, you can reattach them with hot glue. The rugged case is IP 67 rated, making it completely waterproof. Even when submerged in water, there will be no water penetration.


  • Waterproof and dustproof
  • Precut precisely
  • Made of a durable case shell
  • Portable


  • A bit expensive
  • Hard to see the cutouts
  • Heavy when loaded

The case comes with a closed-cell foam insert that is made of a superior grade polyethylene that can be easily wiped clean. The airline approved luggage comes with wheels that are discreet but functional and therefore, ensure portability. Since it comes precut, you will need to do very little to start storing your rifle and magazines. Overall, this is a very good buy and among the best gun safe for air travel.

3. Flambeau AR Tactical Gun Case

 Flambeau Outdoors 6500AR AR Tactical Gun Case

If you are searching for a durable case with Velcro Straps that can be mounted with screws, you should consider the Flambeau AR Tactical Gun Case. The gun case is made of a hard plastic exterior and with 4 catch points that ensure it is held in place.  It also has a plastic insert that helps to separate the gun, mag, and other accessories. These inserts also help to release a gas that displaces oxygen and, therefore, protects your gun and accessories form rusting.

With four locking systems, this gun case ensures that your gun is securely locked.  It has ample size to hold an AR15 with a barrel size of 16 inches. On top is a relatively big optic. When the stock is collapsed, you can fit a gun with a barrel of 18 inches or even 20 inches. While the case has no cutout, it still holds the rifle in place well as it will press the two sides together.


  • Rust resistant
  • Hard case
  • Beautiful design
  • Locks securely


  • Not weather resistant
  • Company charges for replacement foam

On the outside of the case is a hard plastic that protects your gun from high impact. On the inside is a convoluted foam that offers extra support. The interior foam padding protects the gun from shocks in case of a fall. The case comes with a Zerust tab, an anti-corrosion technology that prevents your gun from rusting. Overall, this is a good gun case.

4. Case Club Springfield M1A Waterproof Rifle Cases

 Case Club Springfield M1A Waterproof Rifle Cases

The Case Club Springfield M1A Waterproof Rifle Cases is one of the sturdiest firearm cases that you can find for carrying an MIA rifle. Everything from the case, latches, and foam are solidly made. The case is made of a heavy-duty Plano while the wheels and handles have been built for those long hauls.

It comes precut; making it easy to fit your rifle with or without a scope. The main precut section pulls out easily and will fit an M1A perfectly well. The carry case also comes with an amazing foam liner. The customizable and removable parts can be adjusted using an included retractable razor knife.

The case is heavy and it gets even heavier when loaded. This is mostly because of its sturdy construction. It comes with wheels that make it feel like luggage. It is a good choice for holding pistols, magazines, waterproof box, silica gel canister, and much more.


  • Sturdily-made
  • Well-cushioned on the inside
  • Good quality locks
  • Portable


  • A bit heavy
  • The inside cutout is poorly done

With the M1A cutout on the lid, it flips badly. While there is another rifle cutout, there is no good reason for the M1A cutout to be in the wrong place. While this is a sturdy case, the cutouts aren’t very well made. Apart from this hindrance, it’s a fairly good case.


After buying an expensive gun, the next item to acquire should be a gun case. This is particularly important if you will be flying with your gun.  A gun case can also be important if you will be driving with your gun regularly.

When you decide to acquire a gun, the next part will be to find the best TSA approved gun case. Luckily, nearly all the gun case we have reviewed here are TSA-approved and you should not expect any challenges at the airport. You can get one of the above options for a hassle-free air trip. 

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